Manufacturing Facilities

The art of engineering transformation begins with a world class Infrastructure.

FOUNDRY

  Koppal Plant Solapur Plant
Features Line 1 Line 2 Line 3
Capacities/Annum 60000 MT Phase I - 48000 MT
Phase II - 24000 MT (Cum 72000 MT)
42000 MT
Moulding High pressure mould line air impact(HPML) High pressure mould line squeeze type (HPML) High pressure mould line  squeeze type(HPML)
Moulding Line Establishment year 1994 2014 2008
Mould  box size(mm) 1250x900x400/400 1300x1000x400/400 1000x800x350/350
Facility Fully Finish Machining Semi-Finish Machining

We have  modern 3D Core Printing facility. KFIL produces prototype castings of different varieties using 3D printed cores/molds and pouring in the regular HPML. These castings are made in shortest record time to support our customers for immediate Proto-requirements.
KFIL has been accredited with following certificates:
1. ISO 140001 Certificate
2. IATF 16949 Certificate
3. OSHAS 18001 Certificate
Our facility at Koppal is located close to the iron ore deposits of the Hospet-Sandur-Bellary belt, which allows us to backward integrate to the Blast Furnace to our Foundry. Similarly, the Solapur plant has a casting manufacturing facility with forward integration to a semi-finish machining facility. Both plants have highly productive equipment and skilled manpower along with tactical supply-chain-logistics. Our facilities can produce a range of products that includes Grey Iron castings from 30 kg to 300 kg single piece weightand Pig Iron of Foundry grade, SG grade and Basic Grade. Preserving the planet for the future is always on top of our minds. Towards that end, we effectively utilize the waste gas from the Mini Blast Furnace by powering three Power plants aggregating to 11.5 MW.
In 2014, we commissioned a new foundry with High-Pressure Mould Line, Robotic Core Centre and advanced processing capabilities, as well as an in-house casting fettling and finishing shop with advanced and highly productive equipment.
PIG IRON PLANT
1. Pig Iron Plant consists of 2 mini Blast furnaces of 250 m3 and 295 m3 capacity with Hot Blast Stoves to preheat the gases. It has annual liquid metal production capacity of 3,91,400 MT.
2. Sinter plant with an annual capacity of 500,000 MT.
3. 3 Turbo Generators with power generation capacity of 11.5 MW using blast furnace gases.
The manufacturing facilities are equipped with the latest technology to cater to the quality needs of the customers.